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Bus Pro Service / Category

Fuel system

Fuel system diagnostics and repair, including diesel equipment.

Fitting a new diesel fuel filter

The fuel system stores, filters and supplies fuel to the engine. A problem between the tank and the metering components can affect starting and operation under load even when an individual unit is sound. This category considers fuel delivery as a connected process involving lines, filters, joints and controls.

Checks are selected for the engine type and the conditions behind the complaint. Contamination or leakage needs to be distinguished from inadequate supply and regulation faults. Consumable maintenance and repair of a confirmed defect have different justifications and are agreed separately. Specialist diesel injector and pump work has its own catalogue area; here we explain how those units relate to the rest of the fuel system.

Injector flushing

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Injector flushing

An injector atomises fuel in a spray pattern of a specific shape.

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Ultrasonic injector cleaning

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Ultrasonic injector cleaning

Ultrasonic cleaning is a deeper method: the injectors are removed and placed in a bath with a special liquid, while cavitation dislodges deposits from the passages and nozzle, where chemicals used for on-engine flushing cannot reach.

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Injector replacement

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Injector replacement

An injector is replaced when cleaning no longer helps: the nozzle is worn, the needle is stuck, sealing is compromised, or there is mechanical damage.

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Fuel pump replacement

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Fuel pump replacement

The fuel pump supplies fuel to the rail at the required pressure.

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Fuel rail replacement

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Fuel rail replacement

The fuel rail distributes fuel between the injectors and maintains operating pressure in the system.

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Fuel pressure regulator replacement

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Fuel pressure regulator replacement

The regulator keeps rail pressure stable regardless of engine operating mode.

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Throttle body replacement

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Throttle body replacement

The throttle body meters the air entering the engine.

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Throttle body cleaning

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Throttle body cleaning

Over time, oily carbon deposits build up on the throttle plate and inside its housing; they are carried by crankcase gases and the recirculation system.

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Throttle body adaptation

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Throttle body adaptation

Adaptation teaches the control unit the throttle body's new position.

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Describe the vehicle and symptoms, and we will suggest which check to start with.

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