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Common Rail Injector Repair

A Common Rail injector meters fuel in response to control commands, and a fault can affect starting, smooth running and combustion. Repair begins with bench testing to distinguish injector performance issues from supply or other fuel-system problems. Inspection then establishes repairability and the parts to be agreed. Cleaning alone cannot restore worn working surfaces. The assembled injector is tested again, with coding performed where its design requires it. You receive an assessment based on the test findings.

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Symptoms

  • Uneven running or difficult starting of a diesel engine.
  • Injector performance deviations confirmed by diagnosis.

What's included

  1. Carry out the initial injector bench test.
  2. Inspect the components and agree on repairable items.
  3. Complete the agreed repair and reassemble.
  4. Retest and code where required by the design.

Additional checks

  • Fuel supply and other system components — separated from the injector fault via bench testing
  • Working surface condition — assessed separately from cleaning
  • Need for coding — depends on the injector's design

Why it matters

Incorrect metering can affect combustion and engine loading. Injector assessment needs to consider the condition of the complete fuel system.

More details

Bench testing, defect inspection, repair, and coding of Bosch, Delphi, Denso, Siemens / Continental diesel injectors.

Injector Diagnostics and Repair Prices

Estimated cost

Common Rail injectors:

  • Solenoid injector check from ₴400/pc.
  • Piezo injector check from ₴500/pc.
  • Disassembly & fault inspection from ₴600/pc.
  • Bosch Common Rail injector repair from ₴2,200/pc.
  • Delphi Common Rail injector repair from ₴2,500/pc.
  • Denso Common Rail injector repair from ₴2,800/pc.
  • Bosch piezo injector repair from ₴3,200/pc.
  • Siemens / Continental piezo injector repair from ₴3,500/pc.
  • Mechanical injector check from ₴300/pc.
  • Mechanical injector repair from ₴700/pc.
  • Trim/correction code generation price depends on injector type.

The listed starting price does not include expensive components. The exact price can only be determined after bench testing and fault inspection. We never install parts or begin a repair without the client's approval.

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